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PP material board Fast color change Big cyclone secondary recovery system

Sandwich fast color change big cyclone secondary recovery system

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Application Range

This is a big cyclone recycling Quick color change powder spray system, which is mainly adapted to the needs of users for batch and multi-color products as metal door and component powder spraying powder spraying. Because the workpiece being sprayed is more complicated, in order to facilitate manual spraying, the world’s most advanced inlet&outlet platform is used to supplement the spray. It is convenient for the manual spray personnel to observe and spray the workpiece at a close distance from the workpiece. The manual spray operation position environment is also more comfortable.

Advantages and characteristics

  1. Using highly efficient separation of large cyclones, the maximum single separation rate can reach 96-98% (depending on the particle size distribution of the powder, less than 5% of the ultrafine powder below 10um), saving powder.
  2. Full and comprehensive consideration of the need for color change to facilitate cleaning up
  3. Beautiful appearance, fine workmanship,
  4. The key machinery parts and electrical components of the equipment adopt the world’s top brand products to ensure that the system operates reliably and is durable.
  5. Quick color change system is a new, economical rapid color change system, clean spray room, complete color change takes about 30 minutes.

Sandwich structure engineering plastic spray booth: spray chamber with 100mm imported PP engineering plastic plate structure, high separation efficiency of large cyclone + post filter secondary recovery system, automatic lift, with PLC control system.

Specifications

SYSTEM
Automatic reciprocating machine

 

Total 2units:

Effective stroke 1800mm;

Rated load is 40kg.

1.        The roller slide way design, the operation is very stable, low noise, long life;

2.       The gearbox is imported from Italy for life-long maintenance-free worm gear box, no need to refuel, durable.

3.       Position sensor uses imported photoelectric sensor (OMRON), no mechanical friction, to achieve infinite life;

4.       The use of engineering plastic tank chain to protect the powder tube trachea is not folded, so as to ensure uniform powder;

5.       The control part adopts Siemens (SIEMENS) programmable microcomputer controller and Siemens digital vector inverter;

6.       The lifter is equipped with upper and lower limit protection switches equal to the opening of the spray booth to prevent the components on the lifter from hitting the upper and lower edges of the spray booth opening.

7.       The working schedule and operating position of the lift can be monitored digitally and set by using the SIEMENS Chinese man-machine interface. At the same time, the Chinese man-machine interface can report fault conditions, provide maintenance instructions, and calculate running time.

Big Cyclone recovery Spray booth

 

Sandwich PP quick change color spray booth, CLE-500-160-355.

1.       Air volume: 16000m3/h.

2.       Workpiece exit and entrance dimensions: W1000*H1600mm;

3.       The total length of 6500mm, width of 2250mm;

4.       4 sets of isolated LED lighting system installed on the top of spray booth (28W each)

5.       The PP board sandwich spray booth has a double sided board thickness of 6mm, a bottom board thickness of &15mm, and a side board thickness of 100mm.

6.       Big Cyclone Two-stage Recovery System 1 Set;

7.       Big cyclone separator: 1 set

8.       Plate thickness: &3mm

9.       High: 5200(mm)

10.   Straight section diameter: 1400(mm)

11.   Q235 steel plate, surface spray treatment. Top with 2 vortex separation devices.

12.   Powder delivery pump: 2

13.   Whirlwind to filter pipe 1 set

14.   Production materials: &3mm double-sided spray steel plate;

15.   Imported PTFE nano membrane filter: 24;

16.   Balance rotary wing cleaning device: 12 sets;

17.   Imported large flow dust collector pulse cleaning valve: 12 sets;

18.   High-density sound-absorbing and sound-absorbing device: 1 set;

19.   Filter differential pressure monitoring system: 1 set;

20.    Fan power:30kW;

Quick change color powder supply center:

1.       with pneumatic system

2.       The center of the powder supply center contains lighting;

3.       One set of powder local fluidization system for direct powder extraction from the powder supplier’s powder box;

4.       2 sets of powder buckets (with fluidization), volume 120 liters;

5.       Vibrating platform for powder box;

6.       Pneumatic piston lifting device for Venturi powder pump and powder suction tube;

7.       Clamp the cartridge piston;

8.       Automatic air blow cleaning device for powder suction tube and powder pump;

One set of total control cabinet with 5.7 inch touch screen:

1.         A programmable logic controller with CPU, input and output interfaces, and touch panel. The friendly man-machine interface uses graphic symbols to centrally control the spray guns, lifts, and recovery and filtration system fans. It has many functions such as parameter setting, alarm information prompts, maintenance tips, and password protection. Control stability, simple operation and easy maintenance.

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MESSAGE

We ask the service staff to always think about the customers, solve the problems of the equipment in time, and make sure that the interests of customers are above everything else.