Customer Product: Casting Pipes
Surface application material：Polyurethane powder coating
Design Basis:
(1)Workpiece size: maximum workpiece suspension attitude H900*L900*W500mm (DN500 three-way)
(2)Workpiece weight: maximum 200kgs
(3)Workpiece material: cast pipe fittings
(4)Expected output: 5 pieces per furnace, 10 furnaces per day
(5)Spraying method: double-position manual spraying
(6)Curing heat source: electric heating (120KW automatic segmentation control)
1.The workpiece is hung from the upper part of the chain on the chain (maximum workpiece center distance 1.2m [original 1.4 meters]
2.The workpiece passes through the double-station spray booth at a constant speed and is sprayed by two sets of manual spray guns.
3.The workpiece is run into the curing oven (the maximum workpiece can be arranged in 5), the spray chain stops running, the curing oven door is closed, and the heating system is started.
4.The temperature of the curing oven is raised to 190 ° C and kept for 20 minutes; during the process, the upper part of the workpiece begins to be attached.
5.The furnace door is opened, the spray chain is started, the workpiece in the furnace moves simultaneously with the workpiece in the upper part, and the workpiece in the furnace is cooled out until the lower part of the lower part, and the workpiece in the upper part passes through the spray booth to start the spraying work of the next furnace.
[2-1] 1 set of stainless steel centralized powder supply box
[2-2] 1 set of powder level detector
[2-3]1 stainless steel automatic sifting machine
[2-4] The automatic powder return controller is merged into the spray floor control cabinet
[3-1]Double station powder spray booth
[3-2] 1 set of large cyclone secondary recovery system
[4-1] 1 set of curing oven with automatic open door
[4-2] 120kw electric heating system 1 set
[5-1] QXG300 type track
[5-2] QXG300 type chain treaty 70 meters
[5-3] 1 set of support structure column (100*100 square tube welding)
[5-4] oblique belt column variable frequency control cabinet, including curing furnace door control, system fixed point parking control
Digital coCntrol system, display preset voltage and current at the same time / Preset voltage and current could be set by knobs, easy to operate / Alarm automatically if over the preset parameters / Adjust the output static electricity automatically according the change of workpiece’ size and distance / Could supply large amount powder under low pressure /The inside circuit region is independent area, avoiding the powder incoming /Good quality pressure gauge /Good quality dust-proof powder switch /Control the useless power strictly, low heating value, work continuously and steadily
button( digital control panel) / Reduction gear: worm and gear (maintenance-free aluminum) / Speed governing: frequency converter (Mitsubishi) / Memory function: 80 pre-stored spraying programs / Telecontrol：Set on /off for auto-run after power / Security: Set the highest and lowest peak to prevent error performance / Operation security: 2 anti-dumping rod setting on the base / Transfer method: Synchronous belt drive, low noise, long service life, lubrication-free / Guide method: 8 polyurethane rollers / Horizontal adjustment: 4 corners of the base can be adjust height respectively / Solid base: the base with 4 fixed expansion screws / Horizontal motion: Manual / Horizontal locking: Manual / Surface treatment: electrostatic powder coating.
At the bottom of the large cyclone, an automatic powder return pump is installed, and the recovered powder is returned to the powder box for re-use Two-stage recovery, indoor air exhaust
Automatic sieve machine, return the filtered recycled powder to the cartridge / Stainless steel concentrate powder box to supply powder to all spray guns / Powder detectors will be installed on the centralized powder box and the signal will be transmitted to the control cabinet when the powder is insufficient
Aluminum Cookware, Stainless Steel Cookware,Diecasting Cookware service staff to always think about the customers, solve the problems of the equ Stainless Steel Cookware,Diecasting Cookware
Full Automatic powder coating line mainly consists of pre-treatment line, moisture drying, powder coating equipment, high-temperature curing equipment, etc.
MESSAGEWe ask the service staff to always think about the customers, solve the problems of the equipment in time, and make sure that the interests of customers are above everything else.
